Inside the production workshop of Allis Saga, the M-MJC1208 modular crushing and screening plant is undergoing assembly and testing in an orderly manner.

The M-MJC1208 modular jaw crushing plant comprises the MJC1208 jaw crusher, GF1148-2V grizzly feeder, steel structures, electrical control cabinets, and internal wiring.

Boasting powerful crushing force, the MJC1208 jaw crusher can efficiently process various types of ores. The CSA2060Q circular vibrating screen features a simple design and robust structure, enabling precise screening of materials with different particle sizes. Working in synergy, the two units can efficiently complete the crushing and screening operations.

As a representative of Allis Saga's modular crushing and screening plants, the M-MJC1208 adopts pre-engineered and pre-built modes, featuring easier installation, shorter lead time, and rapid commissioning.

What are pre-engineered and pre-built?

Pre-engineered and pre-built are two core concepts in the manufacturing of modular equipment.

❖ Pre-engineered

Pre-engineered refers to the adoption of standardized and modular design concepts prior to equipment production. This ensures interchangeability and compatibility of all components—such as the crusher, screen, belt conveyors, and steel structure platforms—from the earliest design stage, laying a solid foundation for subsequent rapid production and installation.

❖ Pre-built

Pre-built refers to the practice of completing the production, assembly, and commissioning of all equipment components (including steel structure frames, mechanical assemblies, electrical systems, etc.) in advance at the factory in accordance with pre-engineered plans and standards, as opposed to piecemeal on-site fabrication.

In short, during the production of modular crushing and screening plants, all components are manufactured on standardized production lines, transported to the site only after passing quality inspections. Some modules can be fully pre-assembled at the factory, enabling rapid deployment with minimal on-site work.

This production mode reduces on-site construction time, significantly shortens the cycle from equipment delivery to commissioning, and lowers both time and labor costs.

MODULAR CRUSHING & SCREENING PLANT

Allis Saga's modular crushing and screening plant is a fixed crushing and screening solution characterized by rapid deployment, efficient production, economical integration, and high reliability.

• Modular design, suitable for containerized transportation
• Meeting the highest safety standards in the industry with select high-quality Allis Saga feeders, crushers and screens, together with pre-engineered steel structures including walkways, handrails and finished product conveyors
• Applicable to various crushing and screening scenarios, such as commercial quarries, small quarries or mines, demolition and recycling sites, etc.

Key Benefits 

✪ Rapid Deployment

-All modules are designed, manufactured, integrated, and commissioned using standardized processes, significantly reducing on-site installation time;

-All modules and components can be loaded into 40ft or 20ft standard containers for sea or land transportation, easily meeting customers' needs for rapid deployment and relocation of production lines.

✪ Efficient Production

Allis Saga's expert team provides strong support throughout the process, ensuring the stable operation of the production line and helping customers achieve production goals of high output and high efficiency.

✪ Economical Integration

It achieves high integration with minimal floor space and on-site installation time, effectively reduces operating costs with standardized operations, enables powerful production capacity within limited space, and maximize the production efficiency.

✪ High Reliability

Allis Saga guarantees superior quality, stability, and reliability in every module and component. Backed by the technical support of Allis Saga's expert team, we always maintain high standards and high reliability throughout transportation, installation, and operation, bringing customers long-term and stable economic benefits.

No matter how sophisticated the design may be, it must prove itself in practical application. At present, the pre-delivery trial assembly of the M-MJC1208 serves precisely as this vital "second test" of the product.

From the installation of key components to the repeated verification of operating parameters, every step of the trial assembly rigorously follows standard procedures to ensure the stable and reliable performance of the equipment, serving as both a review of the product design and a reinforcement of its quality.

Upon passing the final inspection, the M-MJC1208 will be shipped to our Russian customer. Built to withstand long-term demanding conditions, it is ready to deliver robust performance and demonstrate its full capabilities at the overseas mining site.