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Allis Saga Supports the Project Construction of a Global Mining Giant

2025-02-28

Allis Saga Supports the Project Construction of a Global Mining Giant

During the Spring Festival holiday, a global mining giant launched a public tender for a project with an extremely tight delivery schedule. Leveraging its years of experience in overseas supply and services accumulated through deep industry involvement, Allis Saga stood out among multiple competitors and secured the order.

 

This order involves supporting equipment for the secondary boulder crushing system of the client’s copper mine project in Serbia. For the first phase of the project, imported brand crushers were purchased. However, with the continuous development and advancement of domestic equipment, the global mining giant decided to purchase domestic brand crushers for the second phase. During the procurement process, the client attached particular importance to the reliability and durability of the equipment.

 

In recent years, drawing on its strengths in large-scale design, intelligence, and high reliability, Allis Saga has fully replaced imported brands in a number of large-scale projects. The company has become one of the few domestic crusher manufacturers that directly compete with international brands in China’s metal mining market.

 

Luoyang Xinxin Project

Inner Mongolia Huatuo Project

Tranvic Xiushuihe Project

Baotou Steel Barun Project

Yichun Jindi Project

Chengde Shuolian Project

 

Currently, nearly 100 sets of Allis Saga's cone crushers have maintained stable and efficient performance in metal mines for over a decade, which not only effectively reduces equipment maintenance costs but also significantly improves production efficiency.

 

Precisely for this reason, their high reliability and outstanding performance have become key considerations for global mining giants to select Allis Saga's products.

 

After the Spring Festival holiday, Allis Saga quickly mobilized resources to fulfill the order, completing preparation and shipment within just two weeks.

 

·Equipment Overview·

Single-Cylinder Hydraulic Cone Crusher

 

The single-cylinder hydraulic cone crusher included in this order is a core product line of Allis Saga. It incorporates the latest R&D achievements in crushing, mechanical engineering, hydraulics, control systems, and other fields. Widely applied in the secondary, tertiary, and ultra-fine crushing of metal ores and aggregates, this crusher is engineered to process various high-hardness and high-abrasiveness ores under demanding conditions.

 

Featuring an innovatively designed dust-proof air duct, horizontal shaft double oil seals, and an intelligent control system, Allis Saga's single-cylinder hydraulic cone crusher offers enhanced safety, efficiency, and reliability, achieving record-low ore processing costs per ton. To date, the cumulative sales of this product line have exceeded 300 units.

 

▉ Performance Features & Technical Advantages

◆ Simple and robust body structure with main shaft supported at both upper and lower ends for optimal force-bearing conditions.

◆ Up to dozens of crushing chamber variations to meet diverse finished product requirements.

◆ A single eccentric bushing compatible with multiple eccentricities for adaptability to different operating conditions.

◆ Intelligent Control System (CIS) maximizes machine performance and reduces operating costs.

 

01 Advanced Technology

◆Optimized design of the crushing chamber ensures consistent equipment capacity and product gradation throughout the liner lifespan.

◆A safe and reliable hydraulic system effectively provides protection against tramp iron or overload.

◆Excellent internal structure and unique bevel gear transmission design deliver high transmission efficiency with low noise.

Power consumption is only 50% of that of conventional crushers.

 

02 High Reliability

◆Advanced finite element analysis (FEA) combined with computer-aided simulation casting software ensures high strength and superior quality of the crusher frame.

◆Integration of the latest R&D achievements in crushing, hydraulic systems, and computer control guarantees the equipment’s adaptability to various harsh operating conditions and diverse mineral characteristics.

 

03 Wide Applications

IMG_274

 

◆The single-cylinder hydraulic cone crusher is widely suitable for secondary, tertiary, and fine crushing operations in metal mining, aggregates, industrial slag, and other fields.

◆Crushing chamber types can be flexibly selected by replacing liners across different models, combined with multiple eccentricity options, enabling users to seamlessly meet diverse production requirements.

◆The lower frame, oil station, and electrical devices of MH&MS series equipment with the same model are fully interchangeable, reducing spare parts inventory and simplifying management.

 

04 Easy Operation

IMG_276

 

◆The automated control system allows operators to monitor the crusher's operating parameters in real-time and develop liner replacement plans based on wear conditions, significantly reducing downtime and labor costs.

◆The positive-pressure air sealing system combined with the crusher's internal tight sealing structure minimizes the damage from fine particles and dust, extending its service life and reducing maintenance workload.

◆All maintenance can be performed from the top, and the hydraulic lubrication system makes maintenance operations more convenient, efficient, and safe.

 

05 CIS Crusher Intelligent Control System

[CIS Crusher Intelligent Control System]: Independently developed by Allis Saga and based on the Windows platform, the system boasts multiple advantages such as high reliability, broad compatibility, and a user-friendly interface.

 

◆The crusher's operating data can be shared with the automation control center via the CIS intelligent control system, enabling real-time remote control.

◆CIS automatically controls the cone crusher and prevents overload, helping to increase output, maximize crushing ratio, and improve the gradation distribution and particle shape of products.

◆A color touchscreen displays key operating parameters of the crusher, allowing customers to take timely measures to prevent damage to the cone crusher and avoid any unplanned downtime or failures.

◆The mineral processing industry is moving toward greater automation and higher efficiency, aiming to improve product quality and reduce the operating cost per ton of products. CIS is fully capable of meeting the industry's stringent requirements.

◆CIS features robust memory and traceability functions, enabling customers to access the crusher's historical data, establish a database, and optimize the management of the crushing system.