## TJC1208E Tracked Mobile Crushing Plant

Hard Rock Crushing | High Mobility | Stable & Reliable

Deployed in Altai Krai, Russia, the ALLIS SAGA TJC1208E tracked mobile crushing plant has been running steadily for more than one year since its commissioning in 2025.

Serving as the key primary crushing equipment of the project, it works in tandem with the ALLIS SAGA WMH300 wheel-mounted mobile crushing plant to consistently produce high-quality aggregates.

The whole production line features a well-organized workflow and smooth coordination, and is perfectly suited to on-site high-intensity continuous operation and hard rock crushing. It effectively helps the client boost production capacity and strengthen material supply.

# 01 Project Overview

The client is a well-reputed supplier of high‑quality non-metallic building materials in Russia’s construction industry.

For this project, the client urgently needed to expand production capacity for primary crushed aggregates and build up sufficient high‑quality stone stock. To meet this demand, they introduced a complete set of ALLIS SAGA mobile crushing and screening plants.

- Commissioning Year: 2025

- Capacity: 250 t/h

- Ore Type: River pebbles

- Hardness Coefficient: f15 (extremely hard material)

- Feed Size: 0-500 mm

- Product Size: 0-150 mm

- Equipment Configuration:

  TJC1208E Tracked Mobile Crushing Plant

  WMH300 Wheel‑Mounted Mobile Crushing Plant

The project processes river pebbles with a hardness coefficient of f15, an extremely hard material. This places stringent requirements on equipment wear resistance, structural strength, and continuous operation capability.

The TJC1208E Tracked Mobile Crushing Plant is equipped with the field‑proven ALLIS SAGA MJC1208 jaw crusher. It has a robust body structure with excellent impact resistance and wear resistance. Combined with the interparticle crushing process, it handles continuous crushing of high‑hardness materials with ease.

Since commissioning, the equipment has demonstrated high efficiency, stable production, and zero failures, fully meeting the client’s raw material stockpiling needs and laying a solid foundation for subsequent fine screening and multi-specification stone processing.

# 02 Performance Advantages of TJC1208E

Equipped with multiple internationally advanced core technologies, the ALLIS SAGA TJC1208E Tracked Mobile Crushing Plant integrates flexibility, stability, cost-effectiveness, and energy efficiency, and is perfectly suited to complex working conditions and high-hardness material crushing at home and abroad.

## 1. Premium Configuration for Outstanding Durability & Reliability

- Field‑proven ALLIS SAGA MJC1208 jaw crusher for long-term stable and reliable operation

- Strickland tracked chassis: industry-leading design and craftsmanship for long service life

- Cummins engine: a world-renowned brand with a complete service network, enabling trouble-free, efficient, and cost-effective operation

- CIS intelligent integrated control system: real-time monitoring and overall operation optimization for safe and efficient operation

## 2. Hybrid Diesel-Electric Power with Flexible Switching

To accommodate diverse power supply conditions at mining sites, the TJC1208E is equipped with two drive modes for flexible switching as needed:

- Dual power supply: external mains and diesel generator.

- Mains power drive effectively reduces operating costs.

- Diesel drive is suitable for areas without mains power access or with low fuel prices.

- It features strong power output for flexible and highly efficient production.

## 3. Electric Drive for Stable Crushing Performance

- Electrically driven crusher ensures consistent crushing force.

- Grid-connected power supply is energy‑efficient and environmentally friendly.

- Built-in frequency conversion technology enables easy speed adjustment.

- It is fitted with high-power generator sets for reliable power output.

## 4. Pre-screening & Variable-frequency Feeding

The pre-screening process cuts investment costs and greatly reduces liner wear and power consumption over long-term operation, helping the client save 10%-15% on production costs.

- Pre-screening system: Separates fine materials in advance to reduce the load on the primary crusher and boost crushing efficiency.

- Variable-frequency feeding: Adjusts feeding speed flexibly according to material size, hardness, and real-time output, ensuring stable and efficient operation under diverse working conditions.

## 5. Rapid Relocation & High Mobility

- High mobility: The tracked chassis design enables quick site transfer and deployment, greatly shortening the installation cycle and meeting relocation demands across Russia's vast territory.

- Strong site adaptability: It operates smoothly on muddy, rugged, and complex terrains and can be moved freely between working positions, eliminating the difficulties of relocation and site restrictions associated with traditional fixed crushing equipment.

- High reusability: A single unit can serve multiple projects and sites in rotation, effectively raising working efficiency and equipment utilization, while saving relocation costs and reducing project downtime.

## 6. Energy-efficient & Eco-friendly

Except the track drive, most key components of TJC1208E are electrically driven, and the conveyor belt retraction and extension are controlled hydraulically.

- Energy saving: Compared with traditional diesel‑only drive, the dual diesel-electric drive of ALLIS SAGA tracked 

- Emission reduction: It effectively reduces harmful emissions, balancing production efficiency with environmental protection.

# 03 ALLIS SAGA · Brand Strength

The outstanding performance of ALLIS SAGA equipment on site have won high recognition from the client. The key to this in-depth cooperation lies in ALLIS SAGA’s solid comprehensive strength:

## 1. Proven Project Experience

With years of industry expertise, ALLIS SAGA specializes in large-scale, hard rock, and extreme-cold crushing projects. We have delivered numerous successful installations of stationary and mobile crushing & screening lines, with mature experience in overseas supply, construction, production, and maintenance. Our capabilities precisely meet the client's key requirements.

## 2. Local Support Services

ALLIS SAGA has strategically established distribution networks across Russia with dedicated local service teams. We offer a 24–48 hour rapid response service, providing robust support for long-term stable equipment operation and coordinated production line performance, and eliminating any potential concerns of the client.

## 3. Comprehensive One-Stop Service System

ALLIS SAGA offers end-to-end support covering design, supply, installation, operation & maintenance (O&M), spare parts, and training throughout the entire project lifecycle.

Our professional technical team provides full support to ensure continuous stable production, cost reduction, and efficiency improvement for our clients.

★

Stable and reliable operation is the most powerful testament to the quality of ALLIS SAGA equipment.

The ALLIS SAGA TJC1208E Tracked Mobile Crushing Plant has delivered exceptional results with over a year of stable operation, flexible relocation, and low energy consumption.

ALLIS SAGA will continue to enhance the performance of mobile crushing & screening plant, helping more clients overcome production challenges, achieve capacity upgrades, and reduce costs while enhancing efficiency.